描述
数控机床可用测量法对主轴轴承温度进行监测。通过测量主轴轴承运转中的温升,来了解主轴轴承是否正常。轴承温度一般限制在温度升高不超过45℃,监测中若发现轴承的温度超过70-80℃,应立即停机检查。
1安装及接线
数控机床可利用热电阻、多通道数字仪表及PLC控制系统的结合,来实现主轴轴承温度的检测。
在主轴前、中、后轴承处,安装4个热电阻。PLC控制系统采集4个测量点的温度,来监测不同位置处轴承温升情况。
2控制要求及原理
温度控制系统利用热电阻进行测量点的温度测量,利用多通道数字仪表来显示主轴轴承的温度值。PLC实现参数设定、远程监控、数据存储和报警处理等功能。在实际编程过程中,不需要编写读写PLC寄存器的程序,通过数据定义的方法,在定义了I/O变量后,可直接使用变量名用于系统控制、操作显示、数据记录和报警等。
系统设置一个启动按钮来启动控制程序,设置红、绿2个指示灯来显示温度状态。4个测量点的温度在要求范围内,绿灯亮,表示主轴可正常运转;当某一个被测点温度达到上限时,即便主轴转速还未达到要求,则红灯亮,同时数控系统显示器上相对应的轴承报警。操作者将主轴立即停止运转,并根据对应报警号检查主轴轴承对应位置处的状况,从而避免主轴轴承研伤现象。
3结束语
现代PLC具有功能强、集成度高、抗干扰能力强、组态灵活、工作稳定等显著特点,广泛应用于现代工业的自动控制中。PLC可扩展一些智能控制模块,构成不同的控制系统,本文提到的主轴轴承温度的检测就是以PLC为核心的智能温度控制系统,操作方便,可靠性好,具有重要的现实意义。
欧美品牌停产的,常用的“PLC”备品备件
我司产品应用于以下领域:
1,《发电厂DCS监控系统》
2,《智能平钢化炉系统制造》
3,《PLC可编程输送控制系统》
4,《DCS集散控制系统》
5,《智能型消防供水控制系统》
6,《化工厂药液恒流量计算机控制系统》
7,《电气控制系统》造纸,印染生产线,变电站综合自动化控制系列
本特利,英维思,伍德沃德,福克斯波罗、西屋、瑞恩、施耐德莫迪康、ABB、AB、西门子、摩托罗拉、GE发那科、安川、博世力士乐,ACSO,力士乐等各大品牌的DCS系统配件,机器人系统配件,大型伺服系统备件。
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Taylor Hobson Precision Kit
BRADY LS2000-LABELING SYSTEM
Ascend Pipeline 220 Remote Access Router P22-T1-V35-ASA
EPSON LCD PROJECTOR ELP 7200
NEW-SONY RMO-S551-SD 5.2GB External SCSI MO
Eiki LC-XG110 LCD Projector
Hach DR/4000 Spectrophotomet?er
LEISEGANG 1DS,3 MAGNIFICATION OB/GYN COLPOSCOPE
Veeder Root Multi-Shift Counter-Model 793105-201
Omega PCL-3000 Series digital pressure standards
SIEMENS SIMATIC TI 315 DD
Fluke 540B Thermal Transfer Standard
Mitsubishi FXO-14MR-ES/UL MELSEC
RED LION CONTROLS Counter Model 5166340
FUJI ELECTRIC SC-5-1Y
Orion Research Digital PH Millivolt Meter Model 611
HOTRONIC AE 61
Sony VPL-FX200 3LCD Home Theater Projector 3100 LUMENS
Polycom Sound Station Conference Phone 2201-03308-001
Sony DRX-810UL External USB DVD+-RW Writer Burner Drive
IDC FP220 KEYPAD INTERFACE INDUSTRIAL DEVICES
ADVANTECH FLAT SCREEN FPM3120TV-T
ACRADYNE EVOLUTION III DC ELECTRIC NUTRUNNER
Control techniques EN-204-00-000
SIMPSON 2869 Digital Panel Meter(LOT OF 2)
MARPOSS E9066 INDUSTRIAL OPERATOR INTERFACE
Communication Specialists Twin Split 1260
STORAGETEK Fibre Channel SCSI Router 3200
Saftronics G3 Solid State Motor Control
BLACK BOX 8 PORT ETHERNET HUB WS-T008CAT
Taylor Hobson Precision Kit
BRADY LS2000-LABELING SYSTEM
Ascend Pipeline 220 Remote Access Router P22-T1-V35-ASA
EPSON LCD PROJECTOR ELP 7200
NEW-SONY RMO-S551-SD 5.2GB External SCSI MO
Eiki LC-XG110 LCD Projector
Hach DR/4000 Spectrophotomet?er
LEISEGANG 1DS,3 MAGNIFICATION OB/GYN COLPOSCOPE
Veeder Root Multi-Shift Counter-Model 793105-201
Omega PCL-3000 Series digital pressure standards
SIEMENS SIMATIC TI 315 DD
Fluke 540B Thermal Transfer Standard
Mitsubishi FXO-14MR-ES/UL MELSEC
RED LION CONTROLS Counter Model 5166340
FUJI ELECTRIC SC-5-1Y
Orion Research Digital PH Millivolt Meter Model 611
HOTRONIC AE 61
Sony VPL-FX200 3LCD Home Theater Projector 3100 LUMENS
Polycom Sound Station Conference Phone 2201-03308-001
Sony DRX-810UL External USB DVD+-RW Writer Burner Drive
IDC FP220 KEYPAD INTERFACE INDUSTRIAL DEVICES
ADVANTECH FLAT SCREEN FPM3120TV-T
ACRADYNE EVOLUTION III DC ELECTRIC NUTRUNNER
Control techniques EN-204-00-000
SIMPSON 2869 Digital Panel Meter(LOT OF 2)
MARPOSS E9066 INDUSTRIAL OPERATOR INTERFACE
Communication Specialists Twin Split 1260
STORAGETEK Fibre Channel SCSI Router 3200
Saftronics G3 Solid State Motor Control
BLACK BOX 8 PORT ETHERNET HUB WS-T008CAT
Taylor Hobson Precision Kit
BRADY LS2000-LABELING SYSTEM
Ascend Pipeline 220 Remote Access Router P22-T1-V35-ASA
EPSON LCD PROJECTOR ELP 7200
NEW-SONY RMO-S551-SD 5.2GB External SCSI MO
Eiki LC-XG110 LCD Projector
Hach DR/4000 Spectrophotomet?er
LEISEGANG 1DS,3 MAGNIFICATION OB/GYN COLPOSCOPE
Veeder Root Multi-Shift Counter-Model 793105-201
Omega PCL-3000 Series digital pressure standards
SIEMENS SIMATIC TI 315 DD
Fluke 540B Thermal Transfer Standard
Mitsubishi FXO-14MR-ES/UL MELSEC
RED LION CONTROLS Counter Model 5166340
FUJI ELECTRIC SC-5-1Y
Orion Research Digital PH Millivolt Meter Model 611
HOTRONIC AE 61
Sony VPL-FX200 3LCD Home Theater Projector 3100 LUMENS
Polycom Sound Station Conference Phone 2201-03308-001
Sony DRX-810UL External USB DVD+-RW Writer Burner Drive
IDC FP220 KEYPAD INTERFACE INDUSTRIAL DEVICES
ADVANTECH FLAT SCREEN FPM3120TV-T
ACRADYNE EVOLUTION III DC ELECTRIC NUTRUNNER
Control techniques EN-204-00-000
SIMPSON 2869 Digital Panel Meter(LOT OF 2)
MARPOSS E9066 INDUSTRIAL OPERATOR INTERFACE
Communication Specialists Twin Split 1260
STORAGETEK Fibre Channel SCSI Router 3200
Saftronics G3 Solid State Motor Control
BLACK BOX 8 PORT ETHERNET HUB WS-T008CAT
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